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Friday
Aug192011

Honda CL 360 - 'Willow'

"So why did you name the bike Willow?" This is the first question we asked Troy Helmick, the builder of this amazing bike. "Willow trees are strong but fluid" he replied. Very zen, sensei Helmick. Troy is a retired photographer who now runs an Alpaca farm in West Virginia. "It is my attempt to evoke a picture in a person's head when they hear a name and then couple that name with the image they see before them in my machine" he explains. This bike was reborn on a farm in West Virginia. Willow started life as a 1974 Honda CL 360 before Troy found her on her side, rotting behind someone’s garage. The build was inspired by the era of the board track racers — they were brutal machines, elegant in their simplicity. The pictures you see before you are Troys redefined interpretations. Photographs and words by Troy...

"The natural tendency that I have is to lean toward the organic side of things. I hand bent all the tubing for the frame to match this thought process. Other pieces were hand bent and forged as well, such as the brace between the chain stays, the headlight ears and, I'm sure a few other bits I'm forgetting."

"The build took me just over a year to finish. It was all hand built in my backyard garage with very limited tools, and an even smaller budget. Through good Friends and family, I have received a lot of thankless help along the way. Doug from DEK suspension in Pittsburgh gave me the idea to use my old rear shocks as external springs on the front. The internal springs were removed and I made adjustments to the oil to allow for dampening changes. Jim at Alchemy Upholstery in Pittsburgh covered the seat for me and a good friend Lee, a machinist from just outside of Portland milled the handlebar clamps. I built the bars and the headlight mounts by hand and welded them together. The grips are tennis racket grip leather. The clutch and brake levers are Roal Enfield Knock offs. They are solid brass but pretty ugly so they received a lot of trimming."

"The velocity stacks were hand built by “Cannuck plumber” who resides in British Columbia. Dime City Cycles now carries the stacks for anyone to purchase on their website. Luckily I got in on the copper stacks as a one off test sort of thing, and I am thankful for that. They turned out amazing."

"A close friend walked me through building a fiberglass tank. Jim from RivrStyx in Albright, West Virginia is a composite specialist and was willing to allow me to do most of the work and use his shop. He kept me on a short proverbial leash, and I would be a fool to think that I didn’t try his patience at times. The paint is rattle can and Tyler Elliott from TE Customs did the hand pin striping and lettering."

"The wheels received a lot of work, then were drilled for vents and brass screens. Afterwards they were coated with black appliance epoxy. The motor was stripped bare and was coated with high temp paint. The Honda logos were carefully shaved, then the cases were hand polished. The fins on the points cover were shaved, drilled and polished. Brass screen was also used there."

"The coils are Chevy LUV coils fired by a pair of CB750 condensers. Most of the wiring is internal and was soldered together and sealed with heat shrink tubing. The wiring was simplified since there are no turn signals, dummy lights, speedometer, etc. I found a cool little taillight and swapped out all of the mounting hardware with brass lamp fittings from the local hardware store.

I built my own throttle, brake, and clutch cables. The thumb screw for the brake linkage is an extra brass gas shutoff valve. It was disassembled and the valve portion was drilled and tapped."

"After a year of building, I'm sure that there are many, many details that I have forgotten, and I apologize for that. It has been a journey. In the end, like the board track racers of the past, there is not much there that doesn’t need to be. She is slightly raw, but functional."

As this was a bike that was developed from the somewhat zen thought of the strength and beauty of natural forms, we thought it would be fitting to end with an apt and elegant quote from one of the Ming Dynasty's most famous Zen schollars and teachers, Hanshan Deqing (憨山德清) who famously said, "The fundamental nature of all phenomena is close beside you, but you do not see even that; yet you still go on talking of your inability to see what is far away. And by the way, "willow" is a totally bitching name for a motorbike and any bike that has that name will totally rock. Peace out, mother lovers." Surely there's something in that for all of us, yes?

You can check out the full evolution of 'Willow' on the Zen Cafe Master site: DotheTon.com. Alternatively, you can view another extensive build thread on The Chopper Underground.

Reader Comments (42)

I would not have cared what kind of lines this machine had. I am caught up in the paint work and fine use of brass trimmings and well bend and placed copper tubing.

August 19, 2011 | Unregistered CommenterRobert

Troy, very well deserved my man! One of the most beautiful machines I have ever had the pleasure to see in person.

August 19, 2011 | Unregistered CommenterVonYinzer

Troy, you've poured your heart and soul into Willow, and it shows.

August 19, 2011 | Unregistered Commenterbeatnic

I am very impressed. This is such a beautiful bike and the story of how it came to be is equally great. Kudos on an amazing build.

August 19, 2011 | Unregistered Commenterrevdub

You know I love it brother. Well done and Congrats on the ending of a long fabled tale. I'm proud if you man.

August 19, 2011 | Unregistered CommenterKanticoy

And to think this is the fourth time he's rebuilt this little CL 360 into beautiful machines. What will this transform into next, Troy? Are you finally happy with it?

August 19, 2011 | Unregistered CommenterNiels.D

Love this bike...very Zen-like....a great inspiration!

August 19, 2011 | Unregistered CommenterMarkus

I'd like to see some pictures of the guy riding this

August 19, 2011 | Unregistered CommenterKDubya

To KDubya - If you go To www.dotheton.com and check out the build thread you will see a pic of him riding. He rides it for sure.

Well done Troy and I can't wait to see her in person!

August 19, 2011 | Unregistered CommenterMaritime

I cannot overstate how much I absolutely LOVE this bike...

August 19, 2011 | Unregistered CommenterGamnoparts

Yes sir, perfection.

August 19, 2011 | Unregistered CommenterJustinLonghorn

Proportion is perfect. Wonderful to see a build that is near excelence in all respects.

August 19, 2011 | Unregistered CommenterNodine

DoTheTon.com represent!

Is the Willow the endgame evolution of this bike, or will she morph into something again?

August 19, 2011 | Unregistered CommenterPHeller

JUST DOWNRIGHT AMAZIN'!!!

August 19, 2011 | Unregistered Commenterskillet

Thats a winner from any perspective , from the name down to the smallest of details .

And to quote David Wilcox ;

" Its Fine .. Leave it like it is "

August 19, 2011 | Unregistered CommenterGuitarSlinger

Nice ride! Love to see a video of it rolling along!

August 19, 2011 | Unregistered CommenterFredrick

Hell Yea! makes me want to run to the shed and start tinkering

August 19, 2011 | Unregistered Commenterkenoath

Just beautiful! As soon as I saw the bike and the name I was sure that it was designed to be a "rigid soft tale" meaning the long swooping rear triangle design will flex a bit over bumps. I was surprised not to hear that mentioned. I'm sure it is plusher than a straight up hard tail.
Was this a consideration in the design? Great work, love it!

August 19, 2011 | Unregistered CommenterWalter

Very nice. Steampunk motorcycles are al the rage it seems. I like the faux vintage style. I'm lucky enough to have the real vintage but this bike and its like are the next best thing. Big Thumbs up here.

August 19, 2011 | Unregistered CommenterNickwiz

Well done Troy. Simply an amazing looking bike and it definitiely raises the bar on tbuilds of he humble Honda twin.

August 19, 2011 | Unregistered CommenterGlenn aka revheadgl

if a willow tree was a motorcycle it would look like this, this bike is PIPEBURN worthy

August 19, 2011 | Unregistered Commentermattblatt

Vely niiiice.....

August 20, 2011 | Unregistered CommenterBorat

wow!!! extreme beauty! Hats off.

August 20, 2011 | Unregistered Commenterme

'Elegant simplicity' that's apt. It breaks with convention on several levels yet remains an evocative modern interpretation of traditional board trackers. A lot of great personal touches put into the bike.Cheers, Troy.

August 20, 2011 | Unregistered CommenterAsh Bali

neat bike, and some great fabrication and finishing skills are evident there. That taillight is a repop of the old Lucas MT211 from the 1930s. I don't want to complain much, as he's got great vision. But I think it would look better with a few less inches of wheelbase in that rear frame section. The Rajah spark plug clips from the 19teens are a nice touch, as are the multicolored tracers in the HT leads. A bit more clearance between the front tire and the headlight might come in handy on bumpy roads. :)

August 20, 2011 | Unregistered Commenterpete @ occhiolungo

Hey pete...thanks for stating the obvious. You must know so much awesome information...I bet your girlfriend just loves to sit next to a cozy fire and listen to you squawk tidbits of super useful facts...But we dont think your intersting, and we dont phuck you. So keep it in that big ol noggin of yours.
One mans opinion against anothers.

August 21, 2011 | Unregistered CommenterRatchop

Pete, thanks for the brake light info. Now I know what to search for.

August 21, 2011 | Unregistered CommenterKim of Copenhagen

@Ratchop Tough day at the office? Let's keep it civilised, please...

August 22, 2011 | Unregistered CommenterAndrew

I would love to have plans on how to make the clutch cable. Love this bike! You nailed the "simplicity" with all the copper work, the paint, the pin striping! Perfect! I can look at this bike for hours and still find something new and yet the bike is very easy to look at not at all over done.

August 22, 2011 | Unregistered Commentersbanes81

Great bike!
Nice to see some yinzers on PipeBurn being so far from yinzerburgh.

August 22, 2011 | Unregistered Commenterhoyt

It looks like something Hank Young would build

August 22, 2011 | Unregistered CommenterJCKustom13

Very cool! Love the colors used. Very inspiring!

August 23, 2011 | Unregistered CommenterCafepete

Damn that's a hot machine!

August 27, 2011 | Unregistered CommenterSVA

BEAUTIFUL!!! Love the name!

August 28, 2011 | Unregistered CommenterKristen

BAD ASS

August 29, 2011 | Unregistered Commenterharland

Troy, as usual I'm late to the soiree, but it looks like the bases have been covered well here as far as compliments go.
I loved this bike when it was a little blue cafe racer, I loved it when it was a brown and gold laced bobber, I even loved it when it was first traditionally hard-tailed but what I feel about this machine now would be difficult to put into words. I'll have to chalk that up to observing the evolution (vicariously) first hand.

What I can say is that there are builders out there that build fine motorcycles from someone elses' refuse.
Then there are the 'creators', those who take that same piece of rolling canvas and invest something more from the soul. It's obvious that that's what you've done here. I was more than happy to contribute in some small way my friend, you deserve all the kudos you have coming from this. Revel in it mate!

September 1, 2011 | Unregistered CommenterSwagger

it's all been said before but to me this is one of the best builds I have ever seen. class on every level.

September 2, 2011 | Unregistered Commenterrubbersoul1991

This is an amazing build! Great work!

What kind of tires are those btw?

September 2, 2011 | Unregistered Commentermickjaggernaut

this is just beautiful!!! simples

September 5, 2011 | Unregistered CommenterMark

What a gorgeous bike. This is really something to be proud of.

September 30, 2011 | Unregistered CommenterAmanda

Such a beautiful machine. A true work of art. I am honored to have played a small role in putting the finishing touches on Willow.

October 11, 2011 | Unregistered CommenterTyler Elliott-TE Customs

I really appreciate the kind words from everyone. I cut my teeth on this build so its fantastic to see it so well received. I Learned to bend tubing without much distortion and learned to do fiberglass. I wanted the frame to look fluid from just a glance so I bent electrical conduit and duct taped it together. I then took early morning silhouette photos and tweaked the emt tubing it until it took shape. Then made cardboard cut outs for different shaped tanks until I found the one I liked. Then more silhouette photos and tweaking. I guess the rest is history. Couldn't have done it without the help and support from a lot of fantastic people. Thank you to those involved. You know who you are.
Riding video:
http://www.youtube.com/watch?v=cFVflqKvQIw

October 12, 2011 | Unregistered CommenterTroy

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